In 2023, Spantech partnered with Tarmac Aerosave, a global leader in aircraft storage and maintenance, to design and construct a 95-meter free span MRO hangar in the mountainous region of Teruel, Spain. The hangar, designed to house an Airbus A380, was completed in just 5.5 months, showcasing Spantech’s ability to deliver high-quality structures quickly and efficiently.
The hangar needed to accommodate the world’s largest passenger aircraft, the Airbus A380, while being able to withstand the challenging environmental conditions of the region—1,000 meters above sea level, with heavy snow loads and high wind speeds.
Given the mountainous location and the hangar’s size, Spantech implemented a robust permanent engineering solution to ensure the structure could endure extreme weather conditions, including snow and high winds.
Spantech’s off-site construction was key to delivering the project in just 5.5 months. The pre-engineered frame was assembled in our facilities in Germany and Poland, allowing for simultaneous site preparation and frame manufacturing. Once transported to the site, the frame was lifted into place, with the 45-ton doors and cladding attached shortly after. This innovative approach saved time and minimized weather-related delays.
At Spantech, we believe in offering more than just a building—we offer efficiency and value. By integrating systems like lighting and sprinklers into the structure during the pre-assembly phase, we reduce on-site labor and minimize delays. This modular approach helped Tarmac Aerosave achieve both time and cost savings, all without compromising on quality.